P800

EOSINT P 800 (Source: EOS)

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Additive Manufacturing System for processing high performance polymers at temperatures of up to 385°C.

EOSINT P 800 is the world’s first laser sintering system for the Additive Manufacturing of high-performance plastic products at the necessary high process temperatures (High-Temperature Laser Sintering, HTLS). The system uses a layering process on high-melt polymers at temperatures of up to 385 °C, producing parts with remarkable properties. During the production process, the integrated Online Laser Power Control module (OLPC) module continuously monitors laser performance and thus ensures optimum, reproducible results on the components.

Innovation

  • The world’s first laser sintering system for the Additive Manufacturing of high-performance plastic products
  • The system is designed for high-performance polymers using High-Temperature Laser Sintering (HTLS) technology. The adapted process with process temperatures of up to 385 °C exploits the Additive Manufacturing possibilities of thermoplastics to the full

Quality

  • The best possible use of the property profile of high-performance polymers
  • The continuous monitoring of laser performance by the Online Laser Power Control module (OLPC) drastically reduces possible variations in quality

 Sustainability

  • In addition the partly deficient heat dissipation is responsible for long cooling periods for the manufactured products. After all, component produced from these materials can perform just as well as metal materials but weigh far less
  • The energy-intensive process was made much more cost-effective through the use of efficient machine insulation

Efficiency

  • The shortest possible throughput times thanks to optimised processes
  • The heavily insulated machine enables the high-temperature EOS PEEK HP3 material to be processed in an energy-efficient way

Flexibility

  • Easy integration in existing production environments
  • Modular, upgradeable EOSINT system

User-friendliness

  • Convenient handling thanks to a high level of automation
  • Low-dust, ergonomically efficient working conditions
  • Blade cartridge concept makes for easy adjustment and uncomplicated changes of layer thickness

EOSINT P 800

Effective building volume

700 mm x 380 mm x 560 mm (27.6 x 15 x 22.05 in)

Building speed (material-dependent)

7 mm/h (0.3 in/h)

Layer thickness (material-dependent)

typically 0.12 mm (0.005 in)

Support structure

not required

Laser type

CO2, 2 x 50 W

Precision optics

F-theta-lenses

Scan speed during build process

up to 2 x 6 m/s (19.7 ft/s)

Power supply

32 A

Power consumption

maximum 12 kW / typical 3.7 kW

Nitrogen generator

integrated

Compressed air supply

minimum 20 m3/h; 6,000 hPa (26.2 yd3/h; 87 psi)

Dimensions (B x D x H)

System incl. switching cabinet

2,250 mm x 1,550 mm x 2,100 mm (88.6 x 61 x 82.7 in)

Control terminal

1,045 mm x 850 mm x 1,620 mm (41.1 x 33.5 x 63.8 in)

Powder conveying system

1,890 mm x 1,350 mm x 1,550 mm (74.4 x 53.2 x 61 in)

Unpacking station

1,600 mm x 800 mm x 1,370 mm (63 x 32 x 53.9 in)

Recommended installation space

4.8 m x 4.8 m x 3.0 m (189 x 189 x 118 in)

Weight

approx. 2.300 kg (5,071 lb)

Data preparation

PC

current Windows operating system

Software

EOS RP Tools; EOSTATE; Magics RP (Materialise)

CAD interface

STL (optional: converter to all common formats)

Network

Ethernet

Certification

CE, NFPA